Process parameters, CAD, yields, and failure data are trade secrets — and trade-secret law only protects what you protect. Optimus brings AI to the shop floor without exposing proprietary process data to any external service.
Trade-secret protection depends on demonstrating reasonable measures to keep information secret. Routing process data through external AI services is difficult to reconcile with that standard.
02
OT networks are isolated for a reason
Plants segment operational technology from the internet by design — IEC 62443 formalizes it. An appliance that lives inside the OT boundary brings AI to the machines without opening a path back out.
03
Defense work flows the rules down to you
If you supply the DIB, CUI and export-control duties reach your drawings and process specs. On-prem AI keeps CMMC scope — and ITAR exposure — from exploding.
The pain point — compliance
Trade-secret protection depends on how data is handled.
Manufacturing's most valuable data isn't customer PII — it's the process itself: parameters, tolerances, yield curves, supplier terms. Once that data enters an external model pipeline, the disclosure cannot be undone. Keeping AI processing on-site preserves both the secrecy and its legal protection.
The regimes in play
DTSA / Trade Secret Law
Protection contingent on reasonable secrecy measures — including how AI tools handle your data.
IEC 62443 / OT Security
Zone-and-conduit segmentation for industrial networks that external AI calls would puncture.
CMMC / NIST 800-171
CUI controls for defense suppliers, flowed down through the supply chain.
Export Controls (ITAR/EAR)
Technical data for controlled articles restricted to controlled systems and persons.
What cloud AI puts at stake
Process recipes and CAD in a vendor's training or retention pipeline
Trade-secret status weakened by voluntary disclosure to third parties
New internet paths punched through the OT boundary for AI APIs
Supplier pricing and cost models leaking into shared systems
Optimus removes this exposure entirely: no external calls, no subprocessors, no egress — the full AI stack runs inside the controls you already operate.
Use cases
What one machine solves in manufacturing.
Every workload below runs on the appliance, against your documents and systems, with full logs — no internet connection required.
Shop-floor troubleshooting copilot
Put every manual, maintenance log, and tribal-knowledge note behind a natural-language interface at the line — fully offline.
Machine-manual retrieval with figures
Fault-code history search per asset
Runs inside the OT network, zero egress
TroubleshootingOT-Safe
Predictive maintenance analysis
Summarize sensor trends and maintenance history into prioritized work orders before the line goes down.
Anomaly summaries from historian data
Work-order drafts with parts lists
Failure-pattern search across assets
Predictive MaintenanceUptime
Quality and root-cause investigation
Drive 8D and CAPA investigations with AI that reads your defect data, process parameters, and past investigations.
8D report drafts from defect records
Parameter-drift correlation summaries
CAPA effectiveness tracking
Quality8D / CAPA
Supplier document review
Screen supplier certs, compliance declarations, and contracts against your requirements — REACH, RoHS, conflict minerals and beyond.
Cert validation against requirements
Compliance-gap flags with citations
Supplier terms stay confidential
SuppliersCompliance Docs
Engineering knowledge retrieval
Search decades of design decisions, test reports, and ECOs so engineers stop re-solving solved problems.
Design-history retrieval from PLM exports
Test-report search with data citations
Lessons-learned surfacing at design time
EngineeringKnowledge Base
SOP drafting and shift handover
Draft procedures from process data, keep them versioned, and turn shift logs into structured handovers.
SOP drafts in your document control format
Shift summaries from operator logs
Multilingual versions for every crew
SOPsHandover
Process data stays proprietary — never exposed to an external model.
Reserve a build slot, or talk to the team about a sovereign deployment for your organization.